| COMPONENT | CONDITION | ACTION REQUIRED |
1 | Rocker Arms & Axles | To be checked for proper operation and greased if stiff or dry | Axle bolts to be greased regularly |
Rocker arms remain frozen or stiff even after greasing, Customer to be advised | Customer to determine corrective action
|
2 | Solid Tyres | Damage exceeds width 50mm x length 100mm x depth 15mm | Tyre to be changed |
Any damage such as cuts or tears to be mentioned on estimate and such will be judged individually as to whether action is required | Any abnormal wear should be indicated on the estimate |
3 | Rims | Rims dented | Minor dents(10-12mm inwards/outwards) are acceptable |
Large dents | Require straightening or welding, or if necessary rim to be changed, depending on damage |
4 | Bearings | Wheels should be spun to ensure there is not any noise from the bearings. A high noise level could indicate that the bearings are faulty or worn out. | Reasons for noise should be investigated and rectified to avoid future axle breakdown. |
5 | Hubcaps | Missing hubcaps | Hubcaps to be replaced. All components are to be cleaned, carefully checked and greased before being mounted. |
6 | Chassis | Cracks on welds or arms | All cracks on welds or arms must be properly repaired. |
7 | Landing Gear | Landing gear dented | Minor dents(not exceeding 25mm) are acceptable |
Abnormal wear | Any abnormal wear should be reported on the estimate |
8 | TMTM connection Point | Gooseneck Tunnel dented | Minor dents(not exceeding 25mm) are acceptable |
Gooseneck Tunnel Cracks, welding point | No cracks are acceptable |
Securing eyes for the safety chains | All damages affecting function or strength must be repaired. |
9 | Front Beam | Downward dent exists | Minor dents to upper flange (not exceeding 25mm) are acceptable |
Upward dent exists | Not acceptable and must be repaired |
10 | Side Beam | Bending downward and sideways | Minor dents(not exceeding 25mm) are acceptable |
11 | Cross Members | Sideways dent exists | Minor dents(not exceeding 25mm) in flanges are acceptable |
Downward dent exists | Minor dents(not exceeding 10mm) in flanges are acceptable |
12 | Fork Lift Pockets | Sideways dent exists | Minor dents(not exceeding 25mm) in flanges are acceptable |
Downward dent exists | Minor dents(not exceeding 10mm) in flanges are acceptable |
13 | Rear & Beam | Flange dented downwards | Minor dents(not exceeding 25mm) in flanges are acceptable |
Flange dented upwards | Upward dents in flanges are not acceptable |
Rear beam dented downwards | Minor dents(max 10mm downward & max 25mm inwards) are acceptable |
Rear beam dented upwards | Rear beam must not be dent upwards |
14 | Lashing Points | D-Rings | No dents, cracks of the rings，Mounting cap and welding seam of the D-Ring fixture is not damaged |
Lashing bar | Lashing bar must be straight and no cracks, no bending of more than 3cm allowed |
Other Lashing Point damaged | All damages affecting function or strength must be repaired or renewed |
15 | Stanchion Pockets | Stanchion Pocket damaged | All damages affecting function or strength must be repaired or renewed |
16 | ISO Corner
| Corrosion | Slight corrosion is acceptable but in case of massive rust parts the unit must measured if the thickness of the steel is still within the limits |
17 | Container Fittings | Must always work properly | To be greased if required |
18 | Floor | Crushed, broken or otherwise damaged | If 25% or more of ther original cross section is affected, need repair |
Splits at ends | If more than 25% of the width of the board affected and If broken part of board is loose , need repair |
Other splits | If split depth is more than 2/3 of board thickness, and length of split is longer than 1m (or more than 2/3 of the board’s length), need repair |
Gouging | If gouge affects more than 25% of width of board and more than 2/3 of board thickness, need repair |
Distorted | If the board cannot be re-secured or if safe cargo storage may be affected, need repair |
Height differences between planks | If more than 10 mm, need repair |
Rottenness，Delaminate | Consult customer |
Fastening of floor to be checked | If boards loose, need repair |
New floor plank required | If floor plank is inserted, the plank must cross a minimum of 3 cross members and planks adjacent to each other must not end up on the same cross member. Inserts using plywood are unacceptable unless otherwise agreed. Floor plank inserts must be like for like (or better) |
19 | Decals | Decals and/or unit numbers missing or not displayed properly | Checked that all decals are intact and unit numbers displayed on all sides. Missing, loose or illegible markings to be repaired/replaced. |
20 | Cleaning | Normal dirt and dust accepted, depot to advise when cleaning is required | Reasons for cleaning and types of contamination to be advised on estimate |